What You'll Learn
Course Benefits
Industry Certification
Internationally recognized qualification
Expert Instructors
Learn from industry professionals
Dedicated Support
Assistance during and after training
Practical Skills
Apply knowledge immediately
Course Overview
FeaturedThis course equips manufacturing professionals with the analytical, strategic, and operational skills to drive process excellence through Six Sigma methodologies. Participants will learn how to identify inefficiencies, reduce waste, and enhance product quality using data-driven decision-making and continuous improvement tools.
Through a practical blend of case studies, simulations, and real-world applications, participants will master the DMAIC (Define, Measure, Analyze, Improve, Control) framework and apply it to manufacturing environments to optimize performance, increase profitability, and strengthen customer satisfaction.
Duration
5 Days
Who Should Attend
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Manufacturing and production managers.
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Quality control and assurance professionals.
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Process engineers and improvement specialists.
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Operations and plant supervisors.
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Industrial engineers and Lean Six Sigma practitioners.
Course Impact
Organizational Impact
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Enhanced operational efficiency and productivity.
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Reduced waste, defects, and costs through process optimization.
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Improved product quality and customer satisfaction.
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Stronger data-driven culture and problem-solving capability.
Individual Impact
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Proficiency in applying Six Sigma tools and methodologies.
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Strengthened analytical and project management skills.
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Recognition as a key contributor to operational excellence.
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Improved career prospects in manufacturing and process improvement roles.
Course Objectives
By the end of this program, participants will be able to:
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Understand Six Sigma principles and their application in manufacturing.
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Use DMAIC methodology to improve and control processes.
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Apply statistical tools for root cause analysis and problem-solving.
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Identify opportunities for cost reduction and efficiency improvement.
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Implement sustainable process optimization strategies.
Course Outline
Module 1: Fundamentals of Six Sigma and Process Excellence
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Overview of Six Sigma philosophy, roles, and certification levels.
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The link between Six Sigma, Lean, and Total Quality Management (TQM).
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Case Study: Reducing defects in an assembly line using Six Sigma tools.
Module 2: Define and Measure – Laying the Foundation for Improvement
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Project selection and defining problem statements.
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Process mapping, SIPOC, and measurement systems analysis.
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Case Study: Mapping and measuring process performance in a production unit.
Module 3: Analyze – Identifying Root Causes and Variability
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Statistical tools for data analysis and hypothesis testing.
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Pareto analysis, cause-and-effect diagrams, and process capability.
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Case Study: Analyzing process variation to identify bottlenecks.
Module 4: Improve – Designing and Implementing Solutions
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Brainstorming and selecting improvement initiatives.
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Design of experiments (DOE) and error-proofing techniques.
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Case Study: Implementing process redesign for yield improvement.
Module 5: Control – Sustaining Long-Term Process Gains
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Developing control plans and monitoring systems.
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Standardizing procedures and embedding continuous improvement.
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Case Study: Maintaining consistent product quality post-implementation.
Prerequisites
Course Administration Details
Customized Training
This training can be tailored to your institution needs and delivered at a location of your choice upon request.
Requirements
Participants need to be proficient in English.
Training Fee
The fee covers tuition, training materials, refreshments, lunch, and study visits. Participants are responsible for their own travel, visa, insurance, and personal expenses.
Certification
Upon successful completion of this course, participants will be issued with a certificate from Ideal Workplace Solutions certified by the National Industrial Training Authority (NITA) under License NO: NITA/TRN/2734.
Accommodation
Accommodation can be arranged upon request. Contact via email for reservations.
Payment
Payment should be made before the training starts, with proof of payment sent to outreach@idealworkplacesolutions.org.
For further inquiries, please contact us on details below:
Email: outreach@idealworkplacesolutions.org
Mobile: +254759708394
Register for the Course
Select a date and location that works for you.
In-Person Training Schedules
January 2026
| Date | Days | Venue | Fee (VAT Incl.) | Register |
|---|---|---|---|---|
| 5 Jan - 9 Jan 2026 | 5 days | Nairobi, Kenya | KES 99,000 | USD 1,400 | Enroll Now |
| 5 Jan - 9 Jan 2026 | 5 days | Cape Town, South Africa | USD 3,500 | Enroll Now |
| 5 Jan - 9 Jan 2026 | 5 days | Dubai, United Arabs Emirates | USD 4,000 | Enroll Now |
| 5 Jan - 9 Jan 2026 | 5 days | Zanzibar, Tanzania | USD 2,200 | Enroll Now |
| 12 Jan - 16 Jan 2026 | 5 days | Mombasa, Kenya | KES 115,000 | USD 1,500 | Enroll Now |
| 12 Jan - 16 Jan 2026 | 5 days | Kigali, Rwanda | USD 1,800 | Enroll Now |
| 12 Jan - 16 Jan 2026 | 5 days | Accra, Ghana | USD 5,950 | Enroll Now |
| 12 Jan - 16 Jan 2026 | 5 days | Kampala, Uganda | USD 2,200 | Enroll Now |
| 19 Jan - 23 Jan 2026 | 5 days | Dar es Salaam, Tanzania | USD 2,000 | Enroll Now |
| 19 Jan - 23 Jan 2026 | 5 days | Johannesburg, South Africa | USD 3,100 | Enroll Now |
| 19 Jan - 23 Jan 2026 | 5 days | Nakuru, Kenya | KES 105,000 | USD 1,400 | Enroll Now |
| 19 Jan - 23 Jan 2026 | 5 days | Dakar, Senegal | USD 3,500 | Enroll Now |
| 26 Jan - 30 Jan 2026 | 5 days | Pretoria, South Africa | USD 3,100 | Enroll Now |
| 26 Jan - 30 Jan 2026 | 5 days | Kisumu, Kenya | KES 105,000 | USD 1,500 | Enroll Now |
| 26 Jan - 30 Jan 2026 | 5 days | Naivasha, Kenya | KES 105,000 | USD 1,400 | Enroll Now |
| 26 Jan - 30 Jan 2026 | 5 days | Arusha, Tanzania | USD 2,000 | Enroll Now |
USD 1,400
Request Custom Training
We offer customized training solutions tailored to your organization's specific needs:
- Training at your preferred location
- Customized content to address your specific challenges
- Flexible scheduling to accommodate your team
- Cost-effective solution for training multiple employees
Early-bird Offer
Special pricing ends in:
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Training on Manufacturing Process Improvement with Six Sigma
Next class starts 5 Jan 2026
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Take your career to the next level with our industry-leading training programs. Designed to build skills, boost confidence and drive success, we empower professionals like you to excel in your current role or explore new opportunities.
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